Electric Skateboard Club (ESC)

Article Written By Harry Lansdown

Electric Skateboard Brushless vs Brushed Motors: Choosing the Best for Your Needs

brushed vs brushless motors

Electric skateboards have become a popular choice for riders seeking a convenient and eco-friendly mode of transportation. The type of motor used in these boards plays a vital role in determining their performance and efficiency. Two main types of motors, brushless and brushed, dominate the electric skateboard world.

Brushless motors, known for their advanced design, offer several advantages over brushed motors. They eliminate the need for brushes and commutators by using electronic controllers to control the motion of the windings. This results in increased efficiency, reduced maintenance requirements, and longer lifespan. On the other hand, brushed motors use carbon brushes to create an electromagnetic field that propels the rider forward.

Understanding the differences between brushless and brushed motors is crucial for riders looking to make an informed decision about their electric skateboard purchase.

Understanding Brushed and Brushless Motors

Core Differences

Brushed motors and brushless motors are two distinct types of electric motors commonly used in various applications, including electric skateboards. The core differences between these motor types lie in their commutation methods and overall performance.

DC Brush Motor, 24 V 150 W High Speed Motor with Pulley for E-Scooter, Electric  Skateboard, DIY Generator : Amazon.de: Toys
Brushed electric skateboard motor

Brushless motors utilize electronic commutation, which means they rely on electronic circuits to switch the current flow in the motor windings. On the other hand, brushed motors use physical brushes and a commutator to achieve commutation. This fundamental difference in commutation methods has several implications for their performance.

One significant advantage of brushless motors is their higher efficiency compared to brushed motors. The absence of brushes eliminates friction and reduces energy loss, resulting in improved overall efficiency. Brushless motors offer better control over speed and torque due to their electronic commutation system.

1000W 200KV 12S Outrunner Brushless Motor for Skateboard | ATO.com
Brushless Electric Skateboard Motor

In terms of cost and simplicity, brushed motors have an edge over brushless motors. Their design is relatively simpler, with fewer components involved. As a result, brushed motors are generally less expensive than their brushless counterparts. This affordability factor makes them a viable option for beginners or individuals on a tighter budget.

Operational Mechanics

To understand how these motor types function, let’s delve into their operational mechanics.

Brushless motors generate rotational force using a combination of magnets and electromagnets. They consist of a stationary outer magnet (stator) and a rotating inner electromagnet (rotor). By controlling the electric current flowing through the electromagnets using an electronic circuit, the motor produces rotational motion.

Brushless vs Brushed Tools | Total Tools

In contrast, brushed motors employ brushes that make direct contact with the rotating armature (coil) connected to the power source. As the armature rotates within the magnetic field created by stationary magnets, electrical current flows through different segments of the armature via the brushes and commutator. This flow of current generates torque and drives the motor’s rotation.

Impact on Electric Skateboards

The choice between brushed and brushless motors significantly impacts the overall performance and capabilities of an electric skateboard.

Brushless motors are often preferred for their higher torque, smoother acceleration, and longer lifespan. The electronic commutation system allows for precise control over speed and torque, resulting in a more responsive riding experience. Moreover, the absence of brushes reduces wear and tear, leading to increased durability and longevity.

However, it’s important to note that brushless motors tend to be larger and heavier compared to brushed motors. This additional size and weight can affect the portability of an electric skateboard.

On the other hand, brushed motors may be suitable for beginners or those on a tighter budget.

Advantages of Brushless Motors

Efficiency and Performance

Brushless motors offer several advantages over brushed motors. One key advantage is their electronic commutation system, which eliminates the need for physical brushes found in brushed motors. This electronic commutation system allows brushless motors to operate more efficiently, resulting in improved overall performance.

Brushless motors produce less heat during operation compared to brushed motors. This reduction in heat generation not only enhances the motor’s longevity but also contributes to its improved performance. With less heat being produced, brushless motors can operate at higher speeds without overheating, providing riders with a smoother and more consistent riding experience.

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The increased efficiency of brushless motors also translates into longer battery life and extended riding range. By minimizing energy loss due to friction and heat, these motors can maximize the utilization of the electric skateboard’s battery power. Riders can enjoy longer rides without worrying about running out of battery quickly.

Durability and Maintenance

Another advantage of brushless motors is their durability and lower maintenance requirements compared to brushed motors. Brushed motors have more moving parts, including physical brushes that wear down over time and require replacement. Regular maintenance tasks such as replacing worn-out brushes or cleaning the commutator are necessary for optimal performance.

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On the other hand, brushless motors have fewer moving parts, making them inherently more durable. Without physical brushes that wear down over time, these motors are less prone to damage or failure due to mechanical wear and tear. This durability makes them ideal for riders who frequently encounter rough terrains or engage in intense riding activities.

Furthermore, the reduced maintenance needs of brushless motors contribute to their appeal among electric skateboard enthusiasts. Riders can spend less time on maintenance tasks and more time enjoying their rides.

How does motor noise compaire?

For riders who value a quieter riding experience, electric skateboards equipped with brushless motors are a great choice. Brushless motors produce less noise during operation compared to brushed motors. The absence of physical brushes eliminates the characteristic buzzing sound associated with brushed motors.

By reducing the acoustic noise, brushless motors provide riders with a more peaceful and enjoyable riding experience. This is especially beneficial for those who use electric skateboards in urban environments or areas where noise pollution may be a concern.

Limitations of Brushed Motors

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Shorter Life Expectancy

Brushed motors have a shorter lifespan compared to brushless motors. This is primarily due to the brushes in brushed motors wearing down over time and requiring replacement. The constant friction between the brushes and the commutator leads to wear and tear, which can affect the overall longevity of the motor. However, regular maintenance and proper care can help extend the life expectancy of both types of motors.

Speed and Acceleration Issues

Brushless motors offer distinct advantages over brushed motors. Brushless motors provide smoother and more precise speed control, allowing for better acceleration and deceleration. On the other hand, brushed motors may experience speed fluctuations or inconsistent acceleration due to their mechanical commutation system. Riders seeking high-speed performance and responsive acceleration may find brushless motors more suitable for their needs.

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One example that demonstrates this difference in performance is when comparing an electric skateboard equipped with a brushless motor versus one with a brushed motor. The electric skateboard with the brushless motor will typically offer faster speeds, smoother acceleration, and more precise control during maneuvers.

Electric Noise Interference

Another limitation of brushed motors is their tendency to generate electrical noise that can interfere with other electronic devices or components on the electric skateboard. This noise can cause disruptions or malfunctions in onboard electronics such as GPS systems, Bluetooth connectivity, or remote controls. In contrast, brushless motors produce minimal electrical noise, reducing the risk of interference with other electronic accessories or gadgets riders may rely on.

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For instance, if a rider wants to use additional electronic accessories like wireless headphones or fitness trackers while riding an electric skateboard, they may prefer a board equipped with a brushless motor due to its cleaner electrical output.

Comparing Motor Lifespans

Brushed Motors’ Wear and Tear

Brushed motors, commonly found in electric skateboards, have a design that includes brushes which are prone to wear and tear over time. These brushes play a crucial role in the motor’s operation by making contact with the rotating armature. However, due to their physical nature, they can experience degradation with regular use. This wear and tear necessitates periodic replacement to maintain optimal performance.

How to repair fix an electric motor - replace carbon brushes - YouTube

When the brushes in a brushed motor become worn-out, several issues can arise. Firstly, there may be a decrease in power output, resulting in reduced acceleration and overall speed of the electric skateboard. Secondly, the efficiency of the motor may be compromised as worn-out brushes can lead to increased resistance within the system. This increased resistance translates into decreased battery life and diminished riding range.

To ensure the longevity of brushed motors, regular inspection and timely replacement of brushes are essential. By monitoring brush condition and replacing them when necessary, riders can maintain optimal performance from their electric skateboards.

Brushless Motors’ Longevity

In contrast to brushed motors, brushless motors offer a longer lifespan thanks to their innovative electronic commutation system. Unlike brushed motors that rely on physical brushes for commutation, brushless motors utilize electronic circuits to control the flow of current through coils surrounding a permanent magnet rotor.

Question Where to resolder this micro brushless motor with broken wires? -  RC Groups

The absence of physical brushes in brushless motors reduces friction and wear during operation. As a result, these motors exhibit extended longevity compared to their brushed counterparts. Riders seeking an electric skateboard as a long-term investment will likely benefit from choosing one equipped with a brushless motor for its durability.

By opting for an electric skateboard with a brushless motor, riders can enjoy prolonged use without having to worry about frequent maintenance or replacing worn-out brushes. The enhanced durability of brushless motors makes them ideal for those who want reliable performance over an extended period.

Performance Metrics: Speed and Acceleration

Brushed Motors’ Limitations

Brushed motors, while commonly used in electric skateboards, have certain limitations that can impact their performance. One of these limitations is their power output and torque. Compared to brushless motors, brushed motors may not provide the same level of power and torque, which can affect the overall speed and acceleration of the skateboard.

Another factor that contributes to the limitations of brushed motors is their mechanical commutation system. This system uses brushes to transfer electrical current to different parts of the motor, resulting in friction and wear over time. This friction can lead to a decrease in efficiency and performance.

Riders who are seeking high-performance electric skateboards may find these limitations restrictive. If speed and acceleration are important factors for them, they may want to consider electric skateboards equipped with brushless motors instead.

Brushless Motors’ Capabilities

On the other hand, brushless motors offer several advantages over brushed motors. These motors provide higher power output, torque, and overall performance compared to their brushed counterparts.

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One key advantage of brushless motors is their electronic commutation system. Unlike brushed motors that rely on physical brushes for commutation, brushless motors use electronic sensors and controllers for precise control over the motor’s operation. This results in improved responsiveness and better overall performance.

Riders who prioritize enhanced speed, acceleration, and maneuverability will likely prefer electric skateboards equipped with brushless motors due to their capabilities in these areas.

Cost Analysis of Motor Types

Initial Investment vs. Long-Term Value

The choice between brushless and brushed motors is an important consideration. While brushless motor-equipped electric skateboards generally have a higher initial cost, they offer long-term value due to their durability and performance. These motors are designed with fewer moving parts, which means less maintenance and a potentially longer lifespan compared to brushed motors.

On the other hand, electric skateboards with brushed motors may have a lower upfront cost but may require more frequent maintenance and potentially have a shorter lifespan. Brushed motors use carbon brushes that make contact with the commutator, resulting in friction and wear over time. This friction can lead to decreased performance and the need for regular maintenance or replacement of the brushes.

Riders should carefully consider their budget and long-term usage goals when deciding between the two motor types. If they prioritize durability, performance, and minimal maintenance requirements, investing in an electric skateboard with a brushless motor may be worth the higher upfront cost.

Brushed vs. Brushless Price Points

Electric skateboards with brushed motors tend to be more affordable compared to those with brushless motors. This price difference is primarily due to the advanced technology used in brushless motors. The construction of brushless motors involves intricate components such as sensors, controllers, magnets, and electronic circuits that contribute to their higher price point.

While brushed motor technology is simpler in design, it still offers reliable performance at a more budget-friendly price range. Riders on a limited budget may find brushed motor-equipped electric skateboards a more cost-effective option without compromising too much on functionality.

It’s essential for riders to weigh their priorities when considering the price points of these two motor types. If they are willing to invest more initially for enhanced durability and long-term value, then choosing an electric skateboard with a brushless motor might be the right decision.

Essential Features in Brushless Motor Skateboards

Power and Torque Considerations

Brushless motors have become the preferred choice for electric skateboards due to their higher power output and torque compared to brushed motors. These features translate into improved acceleration, hill-climbing ability, and overall performance. With brushless motors, riders can experience a thrilling burst of speed as they zip through the streets or conquer challenging terrains.

Fiik "Big Daddy" All Terrain Electric Skateboard - HOODRIDERZ
Brushed motor

The power and torque advantages of brushless motors stem from their innovative design. Unlike brushed motors that rely on physical brushes to transfer electricity, brushless motors utilize permanent magnets and electronic commutation systems. The absence of brushes eliminates friction, resulting in more efficient energy transfer and increased power output.

For riders who prioritize power and torque, such as those seeking demanding riding conditions or off-road adventures, brushless motor skateboards are an ideal choice. These boards provide the necessary strength to tackle steep hills or rough terrains with ease.

Control and Responsiveness

In addition to their impressive power capabilities, brushless motor skateboards also offer precise control and enhanced responsiveness. This is due to the electronic commutation system employed by brushless motors. Unlike brushed motors that rely on mechanical commutation systems, which may introduce slight delays or less immediate response times, brushless motors respond instantaneously to rider input.

The electronic commutation system in brushless motors allows for seamless control over speed and maneuverability. Riders can effortlessly navigate tight turns or make quick adjustments while maintaining stability and balance. This level of control is particularly beneficial for riders who prefer a highly responsive and agile electric skateboard.

With their advanced technology, brushless motor skateboards provide an exhilarating riding experience where every movement translates into immediate action. Whether it’s carving through city streets or executing intricate tricks at a skate park, riders can enjoy unparalleled precision with each ride.

By harnessing the power of permanent magnets combined with electronic commutation systems, brushless motor skateboards offer superior power, torque, control, and responsiveness. These features make them the preferred choice for riders seeking high-performance electric skateboards.

Deciding on the Best Motor for Your Needs

Application-Specific Requirements

It’s important to consider your specific requirements. Different riding styles, terrains, and user preferences may necessitate specific motor characteristics.

For casual riders or those who prioritize affordability over high-performance features, brushed motors can be an ok choice. These motors are often more cost-effective compared to their brushless counterparts. They provide a reliable and straightforward option for riders who value simplicity and ease of use.

MotoTec Skateboard 800w 36v Motor
Brushed Motor

On the other hand, brushless motors are often preferred by enthusiasts, professionals, or riders who demand top-tier performance from their electric skateboards. Brushless motors offer several advantages over brushed motors. They are known for their efficiency, durability, and ability to deliver higher speeds and torque. With electronic commutation systems replacing mechanical brushes, brushless motors have reduced wear and tear compared to brushed motors.

Conclusion: Brushless is Usually the best choice

In conclusion, after examining the characteristics and performance of brushed and brushless motors, it is clear that brushless motors are generally the superior choice for electric skateboards. Brushless motors offer several advantages over their brushed counterparts, including higher efficiency, longer lifespan, smoother operation, and reduced maintenance needs. They also provide better speed and acceleration, making them ideal for riders seeking high-performance experiences. Brushless motors are quieter and more environmentally friendly due to their lack of carbon brushes.

BOOSTED BOARD
Boosted Board with Brushless Motors

When selecting an electric skateboard, it is crucial to consider the motor type carefully. While brushed motors may be more affordable initially, they often require more frequent replacement and maintenance in the long run. On the other hand, brushless motors offer a reliable and efficient solution that ensures a smoother ride and enhanced durability. Therefore, for those seeking optimal performance and longevity from their electric skateboard, choosing a model equipped with a brushless motor is highly recommended.

Frequently Asked Questions

Why are brushless motors more popular with electric skateboarders?

Brushless motors are more popular with electric skateboarders due to several advantages. They offer higher efficiency, longer lifespan, and better performance in terms of speed and acceleration. Brushless motors produce less noise and require less maintenance compared to brushed motors.

What are the advantages of brushless motors?

Brushless motors have several advantages over brushed motors. They offer higher efficiency, longer lifespan, better performance, and lower maintenance requirements. Brushless motors also generate less heat and produce minimal electromagnetic interference (EMI), making them ideal for electric skateboards.

What limitations do brushed motors have?

Brushed motors have a few limitations compared to brushless motors. They are less efficient, have a shorter lifespan, and require regular maintenance such as replacing brushes. Brushed motors also tend to generate more heat and produce more noise during operation.

How do the motor lifespans compare between brushless and brushed motors?

The lifespan of brushless motors is generally longer than that of brushed motors. Brushed motor brushes wear out over time and need replacement, whereas brushless motors don’t have brushes that wear down. With proper care and maintenance, brushless motors can provide a significantly extended operational lifespan.

Do brushless or brushed motors perform better in terms of speed and acceleration?

Brushless motors outperform brushed ones. Due to their design, brushless motors can deliver higher torque at lower speeds, resulting in faster acceleration. This makes them preferable for electric skateboarders who value quick starts and high-speed capabilities.

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